Manufacturing

Client Challenge

A global manufacturing company needed to improve its quality control processes and reduce downtime caused by unexpected equipment failures. The challenge was to implement a scalable solution that could detect product defects in real-time and predict maintenance needs for machinery, thus optimizing production efficiency and reducing operational costs.

Objectways Solution

Objectways provided a cutting-edge AI and data annotation solution tailored to the manufacturing industry, focusing on quality control and predictive maintenance:

• Automated Defect Detection with AI:- For complex parts, we integrated 3D LiDAR data into the quality control process. This allowed for more precise measurements and detection of defects in items with intricate geometries, which were previously difficult to inspect using traditional 2D imaging.
• 3D LiDAR for Precision Inspection:- Objectways helped the client implement machine learning models trained on sensor data from manufacturing equipment. By analyzing patterns in machine performance, temperature, vibration, and other variables, the system predicted when equipment was likely to fail, allowing for maintenance to be scheduled proactively before costly breakdowns occurred.
• Predictive Maintenance Using Machine Learning:- By implementing NLP algorithms, we automated the categorization and prioritization of customer support tickets, ensuring urgent inquiries were flagged for immediate attention and routine requests were routed to appropriate teams efficiently.
• Scalable and Real-Time Monitoring:- Our solution enabled real-time monitoring of production lines and machinery across multiple factory locations, providing centralized dashboards for instant insights into equipment health and production quality.
• Customized Annotation and Model Training:- We worked closely with the client to annotate images and sensor data for model training. This ensured that the AI systems were tailored to the client’s specific manufacturing processes and product types.

Business Value

With Objectways’ AI-powered quality control and predictive maintenance solutions, the client saw significant improvements in production efficiency and product quality. Automated defect detection reduced manual inspections by 80%, leading to faster production times. Additionally, predictive maintenance reduced unplanned equipment downtime by 30%, cutting maintenance costs and minimizing disruptions to the production process.

Why Choose Objectways for Manufacturing AI Solutions?

• Real-Time Quality Control:- AI-powered systems capable of detecting defects on the production line with unmatched precision.
• Predictive Maintenance:- Use machine learning to predict equipment failures before they happen, minimizing downtime and optimizing maintenance schedules.
• Scalable and Flexible:- Solutions that scale with your production needs, tailored to your specific manufacturing processes.